Weledi na Uzoefu Katika miaka 23 iliyopita, Jiashuncai daima iliendelea na au hata mbele ya maendeleo ya kiufundi katika uwanja wa paneli zenye mchanganyiko wa alumini, dari za chuma, kuta za pazia na uzalishaji unaohusiana na chuma. Timu yetu ya wahandisi haijawahi kuacha kutafuta suluhu bora zaidi ili kufanya bidhaa zetu ziwe za kuaminika na za kudumu zaidi. Tuliagiza upatanishi wa mstari wa bidhaa kiotomatiki na usahihi.
Swali:Jinsi ya kuzuia burrs na kupasuka kwa mipako wakati wa kukata paneli za alumini za alucobond?
A:Teknolojia muhimu za usindikaji na vifaa: • Uchaguzi wa zana: ◦ Kwa upande wa mbele wa sahani: tumia blade ya msumeno wa almasi (yenye angalau meno 120, inayozunguka 3000 rpm) kukata dhidi ya mwelekeo wa uso wa sahani; ◦ Kwa upande wa nyuma wa sahani: badilisha hadi kifuta chuma chenye kasi ya juu ili kuzuia ngozi ya alumini kujikunja. • Udhibiti wa mchakato: ◦ Ondoa filamu ya kinga kabla ya kukata (ili kuepuka kuyeyuka na kushikamana); ◦ Kiwango cha kulisha ≤ 2 m/min, tumia kupoza hewa ili kupunguza uharibifu wa joto. Kumbuka: Usitumie kikata gurudumu la kusaga kabisa - hakika itasababisha ukaa wa mipako ya PVDF.
Swali: Je, usahihi wa uchakataji wa paneli zenye umbo (nyuso zilizopinda/pembe za kona) zinawezaje kuhakikishwa?
A:Utaratibu wa usindikaji wa usahihi wa juu wa hatua tatu: 1. Uundaji wa kidijitali: ◦ Pata data ya uso wa jengo kupitia utambazaji wa 3D → Tengeneza msimbo wa uchakataji wa CNC (kosa ≤ 0.1mm); 2. Uundaji wa udhibiti wa nambari: ◦ Uso: Uundaji wa ukungu kwa kutumia mashine ya utupu ya utupu yenye sehemu nyingi (inayopashwa joto hadi 140℃ ± 5℃); ◦ Angles: Tumia mashine ya kupiga hydraulic (shinikizo tani 80-100) na mold ya polyurethane; 3. Kupunguza mfadhaiko: ◦ Baada ya kufinyanga, weka kwenye halijoto isiyobadilika ya 25℃ kwa saa 24 ili kuondoa ubadilikaji wa mfadhaiko wa ndani.
Swali: Je, ni vipimo gani vya kiufundi kwa kina na nafasi ya mifereji ya makali inayotumika kwa hangers zilizofichwa?
A:Kigezo cha 1: Kina cha nafasi, mahitaji: ≤1/2 unene wa karatasi ya alumini (kawaida 0.3-0.5mm), zana ya ukaguzi: kupima unene wa laser. Kigezo cha 2: Umbali wa ukingo wa yanayopangwa, mahitaji: ≥15mm (kutoka ukingo wa sahani), chombo cha ukaguzi: caliper ya vernier ya digital. Kigezo cha 3: Fillet ya chini ya Slot, mahitaji: R≥0.8mm (kuzuia mkusanyiko wa dhiki), chombo cha ukaguzi: kupima radius.Lazima kufikia viwango vya usalama vya njia tatu, onyo: slotting nyingi inaweza kupunguza nguvu ya mvutano wa alumini kwa 40%!
Swali: Kwa nini ni muhimu kuongeza uimarishaji nyuma ya paneli za plastiki za alumini za ukubwa mkubwa (≥3m)? Inafanywaje?
J:Sababu: Ili kuzuia ubadilikaji wa mtetemo wa uso unaotokana na upepo (thamani ya mkengeuko lazima iwe ≤ L/180). Mchakato wa kuimarisha: 1. Nyenzo: Alumini alloy T-umbo keel (unene ≥ 2.0 mm); 2. Kushikamana: Weka wambiso wa miundo ya sehemu mbili za epoxy (nguvu ya shear ≥ 8 MPa); Baada ya kushinikiza, weka uzito wa kilo 0.5/cm² kwa kuponya kwa saa 24; 3. Kuweka: Nafasi ya mbavu ≤ 600 mm, umbali kutoka kwa makali ≤ 150 mm.
Swali:Jinsi ya kulinda paneli zilizochakatwa kwa uimara?
A:Matibabu matatu muhimu ya kinga: Mchakato wa kinga: 1. Kuziba kingo → Weka **sealant epoxy edge** (hufunika msingi wa alumini, huzuia unyevu kupenya) 2. Uimarishaji wa groove → Chora **polyurethane elastomer** (hujaza nyufa ndogo, huongeza nyufa 3. Kinga ya nyuma. **mipako ya zinki-chromium** (jaribio la dawa ya chumvi ≥ saa 1000) *Vigezo vya kukubalika: unene wa safu ya muhuri wa kingo ≥ 0.2mm, hakuna maeneo/viputo vilivyokosa (vimetambuliwa na kitambua uvujaji wa UV).* Kiendelezi cha kiufundi: • Manufaa ya uchakataji wa kidijitali: ◦ Usahihi wa kukata laser 5: ± 0 mm . ◦ Kasi ya grooving ya CNC: mita 30 kwa dakika (zana za mwongozo mita 3 kwa dakika); • Michakato maalum: ◦ Utoboaji wa paneli za kupitisha mwanga: kukata maji ya maji (kipenyo cha shimo ≥3mm, msongamano ≤15%); ◦ Athari inayofanana na jiwe: upachikaji wa uso + uchapishaji wa UV (daraja la upinzani wa hali ya hewa ≥8). Uchakataji wa sampuli bila malipo umetolewa → Thibitisha uoanifu wa mchakato!
Introduction: Strengthening Global Partnerships in ACP Industry
Recently, we were honored to welcome clients from India to visit our factory — Jiashuncai Aluminum Composite Panel (ACP) Manufacturer.
This visit marks an important step in strengthening international cooperation and reflects the growing demand for high-quality ACP panels in the Indian market.
Through face-to-face communication, factory inspection, and technical discussions, both sides gained deeper confidence for future collaboration.
Introduction to Aluminum Composite Panel Installation
Aluminum Composite Panels (ACP) are widely used in modern architecture for building facades, curtain walls, signage systems, and interior decoration. Because ACP panels are lightweight, durable, and easy to fabricate, they have become one of the most popular cladding materials in commercial construction projects.
However, improper installation or construction mistakes can lead to problems such as panel deformation, poor sealing, surface contamination, and weak bonding. Understanding these issues is essential for contractors, architects, and construction companies working with ACP panels.
This article explains the most common aluminum composite panel construction problems and how to prevent them.
Honoring Female Employees on International Women’s Day
Every year on International Women’s Day (March 8), companies around the world celebrate and recognize the important contributions of women in the workplace. To express appreciation and respect, many organizations prepare thoughtful gifts and activities for their female employees.
At JIASHUNCAI, the company also celebrates this special day by giving Women’s Day gifts to employees, showing gratitude for their dedication, hard work, and contributions to the company’s development.
